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optics
Image from internal NASA presentation developed by inventor and dated May 4, 2020.
Reflection-Reducing Imaging System for Machine Vision Applications
NASAs imaging system is comprised of a small CMOS camera fitted with a C-mount lens affixed to a 3D-printed mount. Light from the high-intensity LED is passed through a lens that both diffuses and collimates the LED output, and this light is coupled onto the cameras optical axis using a 50:50 beam-splitting prism. Use of the collimating/diffusing lens to condition the LED output provides for an illumination source that is of similar diameter to the cameras imaging lens. This is the feature that reduces or eliminates shadows that would otherwise be projected onto the subject plane as a result of refractive index variations in the imaged volume. By coupling the light from the LED unit onto the cameras optical axis, reflections from windows which are often present in wind tunnel facilities to allow for direct views of a test section can be minimized or eliminated when the camera is placed at a small angle of incidence relative to the windows surface. This effect is demonstrated in the image on the bottom left of the page. Eight imaging systems were fabricated and used for capturing background oriented schlieren (BOS) measurements of flow from a heat gun in the 11-by-11-foot test section of the NASA Ames Unitary Plan Wind Tunnel (see test setup on right). Two additional camera systems (not pictured) captured photogrammetry measurements.
instrumentation
Assembly for Simplified Hi-Res Flow Visualization
NASAs single grid, self-aligned focusing schlieren optical assembly is attached to a commercial-off-the-shelf camera. It directs light from the light source through a condenser lens and linear polarizer towards a polarizing beam-splitter where the linear, vertically-polarized component of light is reflected onto the optical axis of the instrument. The light passes through a Ronchi ruling grid, a polarizing prism, and a quarter-wave plate prior to projection from the assembly as right-circularly polarized light. The grid-patterned light (having passed through the Ronchi grid) is directed past the density object onto a retroreflective background that serves as the source grid. Upon reflection off the retroreflective background, the polarization state of light is mirrored. It passes the density object a second time and is then reimaged by the system. Upon encountering the polarizing prism the second time, the light is refracted resulting in a slight offset. This refracted light passes through the Ronchi ruling grid, now serving as the cutoff grid, for a second time before being imaged by the camera. Both small- and large-scale experimental set ups have been evaluated and shown to be capable of fields-of-view of 10 and 300 millimeters respectively. Observed depths of field were found to be comparable to existing systems. Light sources, polarizing prisms, retroreflective materials and lenses can be customized to suit a particular experiment. For example, with a high speed camera and laser light source, the system has collected flow images at a rate of 1MHz.
instrumentation
An aircraft design that could reduce fuel use, emissions and noise is set up for a test in a wind tunnel at NASA's Ames Research Center in California in which pink-colored pressure-sensitive paint is applied to the vehicle. The pink paint shines when exposed to blue light, glowing brighter or dimmer depending on air pressure in the area.
Calculation of Unsteady Aerodynamic Loads Using Fast-Response Pressure-Sensitive Paint (PSP)
Traditionally, unsteady pressure transducers have been the instrumentation of choice for investigating unsteady flow phenomena which can be time-consuming and expensive. The ability to measure and compute these flows has been a long-term challenge for aerospace vehicle designers and manufacturers. Results using only the pressure transducers are prone to inaccuracies, providing overly conservative load predictions in some cases and underestimating load predictions in other areas depending on the flow characteristics. NASA Ames has developed a new state-of-the-art method for measuring fluctuating aerodynamic-induced pressures on wind tunnel models using unsteady Pressure Sensitive Paint (uPSP). The technology couples recent advances in high-speed cameras, high-powered energy sources, and fast response pressure-sensitive paint. The unsteady pressure-sensitive paint (uPSP) technique has emerged as a powerful tool to measure flow, enabling time-resolved measurements of unsteady pressure fluctuations within a dense grid of spatial points on a wind tunnel model. The invention includes details surrounding uPSP processing. This technique enables time-resolved measurements of unsteady pressure fluctuations within a dense grid of spatial points representing the wind tunnel model. Since uPSP is applied by a spray gun, it is continuously distributed. With this approach, if the model geometry can be painted, viewed from a camera, and excited by a lamp source, uPSP data can be collected. Unsteady PSP (uPSP) has the ability to determine more accurate integrated unsteady loads.
Mechanical and Fluid Systems
Improving VTOL Proprotor Stability
Proprotors on tiltrotor aircraft have complex aeroelastic properties, experiencing torsion, bending, and chord movement vibrational modes, in addition to whirl flutter dynamic instabilities. These dynamics can be stabilized by high-frequency swashplate adjustments to alter the incidence angle between the swashplate and the rotor shaft (cyclic control) and blade pitch (collective control). To make these high-speed adjustments while minimizing control inputs, generalized predictive control (GPC) algorithms predict future outputs based on previous system behavior. However, these algorithms are limited by the fact that tiltrotor systems can substantially change in orientation and airspeed during a normal flight regime, breaking system continuity for predictive modeling. NASA’s Advanced GPC (AGPC) is a self-adaptive algorithm that overcomes these limitations by identifying system changes and adapting its predictive behavior as flight conditions change. If system vibration conditions deteriorate below a set threshold for a set time interval, the AGPC will incrementally update its model parameters to improve damping response. AGPC has shown significant performance enhancements over conventional GPC algorithms in comparative simulations based on an analytical model of NASA’s TiltRotor Aeroelastic Stability Testbed (TRAST). Research for Hardware-In-the-Loop testing and flight vehicle deployment is ongoing, and hover data show improved vibration reduction and stability performance using AGPC over other methods. The example presented here is an application to tiltrotor aircraft for envelope expansion and vibration reduction. However, AGPC can be employed on many dynamic systems.
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